Negative Pressure Wound Therapy Device

Negative Pressure Wound Therapy Device

Wound therapy equipment has stayed bulky, loud and hospital-bound. Outerspace built Arc around low-cost electronics and a leak-detection algorithm, cheap enough to be disposable and simple enough to wear home.

Summary

Industry
  • Medical & Scientific
Expertise
  • Industrial Design
  • Mechanical Engineering
  • Electronic engineering
Awards
Good Design Award

Project Details

Project Details

Challenge

A hospital device that had to disappear into daily life

Negative pressure wound therapy speeds post-surgical healing, but the equipment behind it has stayed bulky, loud and hospital-bound. Varivac wanted a version patients could wear home: small, quiet and cheap enough to be disposable, without losing the clinical control a wound care team relies on.

Adjustable pressure inside a low-cost shell

We built Arc around simple, low-cost electronics and sensors so the unit could be manufactured as a disposable device rather than a capital asset. Our firmware team wrote a detection algorithm that monitors for blockages and leaks across the system, and we engineered multiple negative pressure levels so clinicians can tailor therapy to different wound types as healing progresses.

Outcome

Arc runs for 40 days, longer than any other device in its category, and gives post-surgical patients independent recovery at home instead of a hospital bed. Arc by Varivac won a 2025 Good Design Award in the Engineering Design category.

Technical Insights:

Industrial design (Creativity)

Compact, lightweight form designed for comfort and quiet operation at home

Electronic engineering (Capability)

Simple, low-cost sensor and hardware architecture built for disposable manufacturing

Firmware design (Clarity)

Blockage and leak detection algorithm for patient safety, adjustable across multiple pressure levels

Project image
Outerspace worked closely with Varivac to take on this challenge. Our multidisciplinary team provided design, engineering, and development expertise to transform the concept into a fully realized medical device, ready for safe, effective, and affordable use in both hospital and home environments
Pump unit parts on display
Pump unit parts on display, side angle
PCD board
Technician testing a PCB board

Similar Projects

"Our long association with Outerspace has delivered substantial benefits to our development process. This has resulted in medical products that now receive international attention and are achieving record sales."

Warwick Freeman

Chief Technology Officer, Compumedics

"I have worked with Outerspace for a number of years on quite a few products, and can highly recommend their services. We even managed to win a Worldstar packaging award on the back of one of their designs."

John Sprout-Smith

"Outerspace proved to be the ideal partner working closely with our hardware design, manufacturing and software teams around the world to realise our vision"

Geoffrey Wanless

Chief Technology Officer, Swann Communications

"Our interaction with Outerspace has been truly exceptional. They not only comprehended our requirements but also skilfully transformed our vision into reality. Their unparalleled expertise and competency truly set them apart!"

The 1MILLIKELVIN Team

"...the team at Outerspace Design demonstrate exceptional professional integrity and consistently earn the trust of their collaborators ... I highly recommend Outerspace to anyone who values trust, reliability, and a collaborative approach to professional partnerships."

S Vee

"I had the pleasure of collaborating with the team at Outerspace Design in Melbourne, and I can’t recommend them highly enough. From the outset, their professional and innovative approach to design was evident in every interaction..."

Steve Roche

Ready to discuss your next project. Let's talk.

Loading form…